Quality Inspection Report for Wooden TV Stand
Product Category: Wooden TV Stand (Flat-Pack Assembly)
Country of Origin: Linyi, China
Target Market: Australia
Inspection Date: January 11, 2025
Inspection Standards:
- AS/NZS 2096:2014 (Furniture – Storage units – Safety requirements)
- AS/NZS 4935:2018 (Surface abrasion resistance)
- ISO 7171:2016 (Stability of furniture – Storage units)
- Australian Consumer Law (ACL) (Product safety and labeling)
- ISO 17072 (Strength and durability of doors/drawers)
1. Product Description
- Model Number: [Insert]
- Dimensions:
- Height: 600mm
- Width: 1800mm
- Depth: 400mm
- Materials:
- Frame: E1-grade particleboard (formaldehyde emission ≤0.1 ppm).
- Surface: Laminated finish (color: [Insert]), scratch-resistant coating.
- Hardware: Soft-close hinges, adjustable shelf brackets, cam-lock connectors.
- Packaging: Corrugated cartons with foam protectors, numbered assembly parts.
2. Inspection Summary
2.1 Functional Testing
- Assembly Compliance:
- 100% of units assembled successfully using provided tools/instructions.
- Average assembly time: 45 minutes (qualified technician).
- Door/Drawer Functionality:
- Soft-Close Hinges: 30,000 open/close cycles (ISO 17072) – no failure.
- Drawer Slides: 15kg dynamic load tested – smooth operation, no derailment.
- Adjustable Shelves:
- Brackets held 20kg static load (24h, ≤1mm deflection).
2.2 Structural Integrity
- Stability Test (AS/NZS 2096):
- Withstood 40kg vertical load (top surface) + 15kg door load (no tipping).
- Joint Strength:
- Cam-lock connectors: 600N pull-out force (exceeds ISO 7171 requirements).
- Surface Flatness: ≤0.5mm warp across 1m span.
2.3 Hardware Quality
- Hinge Material: Zinc alloy (salt spray tested 72h – no corrosion).
- Shelf Bracket Thickness: 1.5mm steel (AS/NZS 2096 compliant).
- Pre-Drilled Hole Alignment: ±0.3mm tolerance.
2.4 Surface & Safety
- Edge Safety: All edges radius ≥2mm (child-safe compliance).
- Abrasion Resistance: Class 4 (1,500 cycles, AS/NZS 4935 compliant).
2.5 Chemical Compliance
- Formaldehyde Emission: 0.06 ppm (below Australia’s 0.1 ppm limit).
- VOCs (Paint/Adhesive): <45 µg/m³ (ACL compliant).
2.6 Packaging & Labeling
- Carton Drop Test: Passed 1m drop (ISTA 1A, no part damage).
- Label Compliance:
- “Made in China,” “Assembly Required” (English).
- Warning label: “Maximum load: 50kg.”
3. Non-Conformities (5% of Batch)
- Minor Defects:
- 3/60 units: Slight door misalignment (gap ≤2.5mm, adjusted post-inspection).
- 2/60 cartons: Missing shelf brackets (replaced during repacking).
- Resolution:
- Defects corrected; 100% recheck applied to affected batches.
4. Conclusion
The wooden TV stands achieved a 95% pass rate, meeting all functional, structural, and regulatory requirements for the Australian market. Approved for shipment with no critical defects.
Inspector: [Name/Signature]
Approval: [Quality Manager/Signature]
Company Stamp: [Insert]
Note: This report is valid until January 10, 2026. Retesting required for design/hardware changes.
如需补充防火测试（如 AS/NZS 1530.3）或细化承重分布测试，请随时告知！
