Quality Inspection Report for Wooden TV Stand
Product Category: Wooden TV Stand (Flat-Pack Assembly)
Country of Origin: Linyi, China
Target Market: Australia
Inspection Date: January 11, 2025
Inspection Standards:
- AS/NZS 2096:2014 (Furniture โ Storage units โ Safety requirements)
- AS/NZS 4935:2018 (Surface abrasion resistance)
- ISO 7171:2016 (Stability of storage furniture)
- ISO 17072 (Strength and durability of doors/drawers)
- Australian Consumer Law (ACL) (Product safety and labeling)
1. Product Description
- Model Number: [Insert]
- Dimensions:
- Height: 550 mm
- Width: 1600 mm
- Depth: 400 mm
- Materials:
- Frame: E1-grade particleboard (formaldehyde emission โค0.1 ppm).
- Surface: High-pressure laminate (HPL) finish, wood-grain texture.
- Hardware: Soft-close hinges, adjustable shelf brackets, cam-lock connectors.
- Packaging: Corrugated cartons with foam edge protectors, numbered assembly parts.
2. Inspection Summary
2.1 Functional Testing
- Assembly Compliance:
- 100% of units assembled successfully using provided tools/instructions.
- Average assembly time: 40 minutes (qualified technician).
- Door/Drawer Operation:
- Soft-Close Hinges: 25,000 open/close cycles (ISO 17072) โ smooth operation, no wear.
- Drawer Slides: 12 kg dynamic load tested โ no derailment or jamming.
2.2 Load Distribution & Structural Integrity
- Top Surface Load Capacity:
- Static Load Test: 50 kg distributed weight (24h) โ deflection โค1.5 mm (AS/NZS 2096 compliant).
- Point Load Test: 15 kg concentrated load (corner areas) โ no cracking or deformation.
- Adjustable Shelf Load:
- Static Load: 25 kg per shelf (24h) โ deflection โค1.0 mm.
- Stability Test (ISO 7171):
- Withstood 20ยฐ tilt angle with 30 kg load on top โ no tipping.
2.3 Surface Abrasion Resistance
- Taber Abraser Test (AS/NZS 4935):
- Wear Layer: 1,500 cycles (H-18 wheel) โ no visible wear (Class 4 rating).
- Steel Wool Test:
- 1,000 cycles (Grade 0000) โ no scratches on HPL surface.
- Color Consistency:
- ฮE value โค1.0 (D65 light source, measured across 50 samples).
2.4 Hardware & Assembly Tolerance
- Pre-Drilled Holes: Alignment tolerance ยฑ0.4 mm.
- Cam-Lock Strength: 500 N pull-out force (exceeds ISO 7171 requirements).
- Hinge Durability: Zinc alloy hinges passed 72h salt spray test (ASTM B117).
2.5 Chemical Compliance
- Formaldehyde Emission: 0.05 ppm (below Australiaโs 0.1 ppm limit).
- VOCs (Adhesive/Paint): <40 ยตg/mยณ (ACL compliant).
2.6 Packaging & Labeling
- Carton Drop Test: Passed 1.2m drop (ISTA 1A, no damage).
- Label Compliance:
- “Made in China,” “Assembly Required” (English).
- Warning label: “Max load 50 kg. Anchor to wall for stability.”
3. Non-Conformities (5% of Batch)
- Minor Defects:
- 4/80 units: Slight door misalignment (gap โค2.0 mm, adjusted post-inspection).
- 3/80 cartons: Minor surface scratches (non-functional areas, repainted).
- Resolution:
- Defective units reworked; additional torque checks applied to hinges.
4. Conclusion
The wooden TV stands achieved a 95% pass rate, meeting all functional, structural, and regulatory requirements for the Australian market. Approved for shipment with no critical defects.
Inspector: [Name/Signature]
Approval: [Quality Manager/Signature]
Company Stamp: [Insert]
Note: This report is valid until January 10, 2026. Retesting required for design/material changes.
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