Quality Inspection Report for Wardrobes and Bookshelves
Product Category: Wardrobes & Bookshelves (Flat-Pack Assembly)
Country of Origin: Linyi, China
Target Market: Australia
Inspection Date: January 1, 2025
Inspection Standards:
- AS/NZS 2096:2014 (Furniture โ Storage units โ Safety requirements)
- AS/NZS 4935:2018 (Surface abrasion resistance)
- ISO 7171:2016 (Stability of storage furniture)
- Australian Consumer Law (ACL) (Product safety and labeling)
- ISO 17072 (Strength and durability of doors/drawers)
1. Product Description
- Model Numbers:
- Wardrobe: [Insert]
- Bookshelf: [Insert]
- Dimensions:
- Wardrobe: H2000mm ร W1800mm ร D600mm
- Bookshelf: H1800mm ร W1200mm ร D300mm
- Materials:
- Frame: E1-grade particleboard (formaldehyde โค0.1 ppm).
- Hardware: Adjustable hinges (brand: Blum), steel drawer slides, cam-lock connectors.
- Packaging: Corrugated cartons with foam edge protectors, numbered assembly parts.
2. Inspection Summary
2.1 Functional Testing
- Assembly Compliance:
- 100% of units assembled successfully using provided tools/instructions.
- Average assembly time: Wardrobe 90 mins, Bookshelf 45 mins (qualified technician).
- Door/Drawer Functionality:
- Hinges: 50,000 open/close cycles (ISO 17072) โ no deformation or loosening.
- Drawer Slides: 25kg dynamic load tested โ smooth operation, no derailment.
- Adjustable Shelves:
- Bookshelf brackets held 30kg static load (24h, โค1mm deflection).
2.2 Hardware Quality
- Material Compliance:
- Hinge material: Zinc alloy (corrosion-resistant, salt spray tested 96h).
- Drawer slide thickness: 1.2mm cold-rolled steel (AS/NZS 2096 compliant).
- Dimensional Tolerance:
- Pre-drilled holes: ยฑ0.5mm alignment accuracy.
- Cam-lock engagement: 100% secure connection post-assembly.
2.3 Structural Integrity
- Stability Test (AS/NZS 2096):
- Wardrobe: Withstood 60kg vertical load + 10kg door load (no tipping).
- Bookshelf: Passed 35kg distributed load (top shelf) + 20ยฐ tilt test.
- Joint Strength:
- Dowel joints: 800N pull-out force (exceeds ISO 7171 requirements).
2.4 Surface & Safety
- Edge Safety: All exposed edges radius โฅ2mm (child-safe compliance).
- Surface Abrasion: Class 4 (1,500 cycles, AS/NZS 4935 compliant).
2.5 Packaging & Labeling
- Carton Drop Test: Passed 1m drop (ISTA 1A, no part damage).
- Label Compliance:
- “Made in China,” “Assembly Required” (English).
- Warning label: “Anchor to wall to prevent tipping.”
3. Non-Conformities (5% of Batch)
- Minor Defects:
- 4/80 wardrobes: Slight hinge misalignment (corrected via screw adjustment).
- 2/50 bookshelves: Minor scratches on pre-drilled holes (non-functional).
- Resolution:
- Defective units reworked; additional torque testing applied to hinges.
4. Conclusion
The wardrobes and bookshelves achieved a 95% pass rate, meeting all functional, hardware, and safety requirements for the Australian market. Approved for shipment with no critical defects.
Inspector: [Name/Signature]
Approval: [Quality Manager/Signature]
Company Stamp: [Insert]
Note: This report is valid until December 31, 2025. Retesting required for design/hardware changes.
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