Furniture Hardware Inspection Report for Cabinetry
Product Origin: Vietnam
Target Market: United States
1. Product Information
- Product Description: Cabinet hardware (hinges, drawer slides, handles, connectors, fasteners).
- Manufacturer: [Factory Name], Vietnam.
- Order Number: [Insert PO#]
- Inspection Date: [Insert Date]
- Inspection Location: [Factory Address/Port], Vietnam.
- Sample Size: 300 pcs (Randomly selected from a batch of 5,000 units).
2. Inspection Standards
- Design Specifications: Approved technical drawings and samples.
- International Standards:
- ANSI/BHMA (American National Standards Institute/Builder’s Hardware Manufacturers Association).
- ASTM International (e.g., ASTM B117 for salt spray testing).
- CPSIA (Consumer Product Safety Improvement Act) compliance for lead content.
- Client Requirements: Functional, aesthetic, and packaging criteria provided by the buyer.
3. Key Inspection Items & Results
A. Dimensional Accuracy
- Check: Match to approved drawings (tolerance ±0.5mm).
- Result: 298/300 units compliant.
- Defects: 2 units with misaligned screw holes (non-critical, adjusted on-site).
B. Material Analysis
- Check: Metal composition (stainless steel/zinc alloy) and thickness.
- Result: Conforms to ASTM E8 (tensile strength) and supplier’s material certificates.
C. Functional Testing
- Hinges/Drawer Slides:
- Cycle Testing: 20,000 open/close cycles (simulated).
- Result: No deformation or failure; smooth operation.
- Handles/Connectors:
- Load Capacity: 50 lbs static weight test (passed).
D. Surface Finish
- Check: Coating adhesion (cross-cut test), corrosion resistance (48hr salt spray test per ASTM B117).
- Result: No peeling/blistering; minimal corrosion (<5% surface area affected).
E. Packaging & Labeling
- Check: Polybags with anti-rust paper, carton drop test (1.2m height).
- Labels: “Made in Vietnam,” UPC codes, and CA Prop 65 warnings (compliant).
- Result: 100% pass; no damage post-testing.
4. Defect Summary
Category | Defects | Pass Rate |
---|---|---|
Dimensional Accuracy | 2 | 99.3% |
Functionality | 0 | 100% |
Surface Quality | 0 | 100% |
Packaging | 0 | 100% |
Overall Pass Rate | 2 | 99.3% |
5. Conclusion & Recommendations
- Conclusion: The batch meets U.S. market requirements for functionality, safety, and labeling. Minor dimensional deviations were corrected during inspection.
- Recommendations:
- Strengthen pre-shipment checks for screw hole alignment.
- Maintain salt spray test records for future audits.
- Verify CA Prop 65 compliance for all SKUs.
6. Attachments
- Inspection photos (defects, packaging, testing).
- Material test certificates.
- Signed checklist by QC team.
Inspector: [Name/Signature]
Approved by: [QA Manager/Client Representative]
Report Date: [Insert Date]
Company Stamp: [Your Company Logo/Info]
This report ensures compliance with U.S. regulatory and quality expectations. Let me know if you need further customization!