Detailed explanation of customized furniture production process!
In the era of high housing prices with every inch of land and every inch of money, it is particularly important to make reasonable use of every inch of space in the home.
Although traditional finished furniture has the advantage of being ready to buy and use, it has the problem of difficult to perfectly match the size with the family residential space. Therefore, many families will choose
Customize furniture to solve this problem. The following will provide a comprehensive interpretation of the production process and process of customized furniture for everyone.
1、 6 main steps
- Setting out: Whether you are customizing a wardrobe, TV cabinet, or wine cabinet, each piece of furniture product must be set out by a setting out engineer before production. However, setting out
Usually only used for irregular furniture structures.
- Material selection and opening:
Generally speaking, furniture factories select materials according to the following standards:
① The wood material has beautiful texture, moderate weight, and good strength and toughness;
② Pay attention to the quality of wood, eliminate defects such as dead knots, bursts, blackening, mold, and tree core lines, and demonstrate good timber standards. Afterwards, we will arrange for the production of each piece of material
The products are all cut according to the size ratio on the drawings, and the products with the cut materials are first taken to the woodworking workshop for production.
- Paint: The effect of painting on the furniture is crucial, as the smoothness and brightness of the surface determine the aesthetics of the furniture. good
Furniture brands and environmentally friendly products have strict requirements for paint application.
- Touching cloth: For sofas, chairs, or other products that require touching cloth, it is necessary to start touching the cloth after finishing the paint. The process flow is roughly cutting cloth/sponge spraying adhesive
First, cut the fabric and sponge well. After the sponge is ready, place it on the furniture to compare the ratio. If there is a curve, grind it out and fix it in place
On the furniture, it’s ready. Next, spray the glue and touch the cloth. The buttons used for touch the cloth include brass buttons and crystal buttons.
- Installation and packaging: After all product processes are completed, some accessories and other accessories need to be installed, and the product is also the most complete after installation. Product
Packaging is also crucial for protecting products. Generally, each part of the furniture should be wrapped with pearl cotton first, then wrapped with paper, and then sealed with tape
Okay, then proceed with nail frame protection.
2、 Detailed explanation of production process
- Due to the fact that many people nowadays choose customized panel furniture, the following will take panel furniture as an example to introduce its detailed production process.
- The production process of panel furniture involves various stages and step groups, including the preparation of raw materials, carpentry production, paint coating, and final product packaging and warehousing
Cheng. The complexity of the plate process is closely related to many factors such as the appearance design, product structure, materials used, and the variety and quantity of product varieties on the production line,
For drawer base plates, only cutting is required, while for honeycomb hollow floor cabinet panels, the processing of a single panel requires more than 20 steps to complete.
3、 Production process flow
- Panel furniture also has different process flows due to differences in surface materials and decorative effects. The main representative categories are: wood veneer panel furniture, stickers
Panel furniture, solid color panel furniture, melamine type panel furniture, and mixed category panel furniture composed of one or more of the above categories.
- For the convenience of operation, the production of panel furniture is usually divided into two lines: A and B. Line A refers to the workpiece that is coated with MDF stickers or white oil, and the specific route is:
A: Material cutting → pressing plate (nailing) → edge cleaning (grooving) → gong machine → plastering → sticker → primer → dry sand → topcoat → installation.
B: The specific processing route for processing boards (decorative panels) is as follows: cutting → pressing plate → edge cleaning → edge sealing → edge trimming → installation – due to the simple working procedure of Line B, usually Line B is cut
Delayed the opening time of Line A by 3-4 days to facilitate the packaging of the two lines
4、 Production process requirements and tools for panel furniture
- Tools required for the mechanical section: paper press, electronic walking saw, row saw, nail frame, cold press machine, double head saw, row drill, sliding table saw, end milling machine, groove machine, edge sealing machine
Machine, etc.
- Part of the tools and quality requirements for the mechanism section:
(1) Process requirements for paper pressing: After processing the board, the paper must be firmly and smoothly pasted, and no degumming, delamination, bubbles, scratches, wrinkles, rotten paper, or pressing is allowed
Marks and other debris.
(2) Quality requirements for pressure machines:
a. The bonding of the board should be firm and there should be no detachment. When the board is inserted, it must be aligned with the adjacent sides of the skeleton. After cold pressing, the position deviation of the upper and lower boards should be less than
1.5cm.
b. After cold pressing, the surface of the components should be clean and flat, and there should be no obvious skeleton marks, bending deformation, scratches, or excessive adhesive coating.
c. The curved core strip should be tight, with a flat surface and a natural transition without glue pollution.
(3) Quality requirements for milling machines:
a. The production of the mold must be accurate and accurate, and its processed shape and dimensions must match the drawings. The allowable tolerance for non joint curve dimensions is ± 1.5mm.
b. The processing surface must be smooth, with smooth lines and natural transitions. After processing, the surface of the components must be flat, free from edges, tears, scratches, and other phenomena. The surface of the components must be clean and free from impurities
No wood chips present.
- Quality requirements for the paint section:
(1) Quality requirements for blank polishing: The surface of the components should not have burrs, the edges should be smooth, and there should be no unevenness. The corners of the board should have chamfers, and it is advisable not to scratch the hands
Afterwards, there must be no incomplete denaturation phenomenon.
(2) Quality requirements for batch ash: The surface is solid, smooth, and of uniform thickness. Sand penetration is not allowed, and there should be no pits, sand holes, air holes, accumulated putty, and other phenomena. The hole position
The putty must be cleaned thoroughly, and areas that are not coated with dust should be kept clean.
(3) Quality requirements for primer: Strictly follow the formula for mixing paint and cleaning the board surface. The coating surface must be free of pinholes, particles, paint residue, uneven spraying, no sagging, and no shrinkage
Holes, bulges, bubbles, etc., the coating must cover the gray base.
(4) Quality requirements for dry sand: The polished paint surface should be smooth, without pinholes or nail holes, and should not sand through the paint coating. The sand path should be straight and fine, without grooves, and should be polished
The sand marks on the machine, if any, must be repaired with primer before polishing the edges, wires, and arcs of the paint coating.
(5) Requirements for sticker components: After polishing, the components should be smooth, bright, sanded through, inorganic shadow sand marks, no sand penetration through the bottom, or scratches. After polishing, they should be wiped clean
Can be put back on the iron frame.
(6) Quality requirements for white background: Bright and matte components must be sanded with 400 #, 600 #, and 800 # sandpaper, and the polished components must be smooth, bright, and have no inorganic shadow sanding
There should be no sand penetration or fuzzing on the bottom, but it should be sand thoroughly and there should be no defects. The sand penetration parts should not be covered with an oil pen.
(7) Quality requirements for dust blowing treatment: The paint surface should be clean and free from ash and dust particles. The wood chips in the hole and groove positions must be cleaned thoroughly.
(8) Quality requirements for topcoat: The surface should be evenly sprayed, flat and smooth, without sagging, shrinkage, swelling, blistering, or wrinkling, and the outer surface of the thread should be basically the same as the flat surface,
There is no accumulated paint abrasion, and the areas that do not require spraying should be kept clean, with neat paint lines along the edges.
(9) Quality requirements for transparent oil spraying: The surface should be evenly sprayed, flat and smooth, without sagging, shrinkage holes, or edges that do not require spraying, and should be kept clean and along the paint line
Neat.
(10) Polishing quality requirements: The surface of the polished board should have a mirror like luster, and there should be no visible polishing lines, no exposed dust, wrinkled skin, blisters, and other phenomena
After polishing, the remaining wax must be wiped clean.
